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集中供粉系统的发展势不得挡,其中央供料系统是可不断性的环保性中央吸粉系统,这也是**比拟发起的一种中央供料系统方式。
因此,各个中央集中供粉系统设备公司也大概捉住该机缘,注重技能研制跟立异,优化公司链,如今是知识科技大爆炸的时代,只有科技进步才能跟上时代的脚步,适应市场的需求。 集中供粉系统 ------经济实用,投资成本低 大型中央供料系统 ------**稳定,后期成本低 中央吸粉系统简介: 中央供粉系统是指将所有旋风分离器(或原料接收设备)与真空泵及控制系统通过管路及电路连接起来。中央给料系统由真空泵、原料桶、带真空截止阀的上料机、成型设备、原料管路和真空管路 (有些系统还包括中央落地集尘器),以及智能控制卡控制系统组成。
中央给料系统可以将原料从指定的位置通过真空管路分配到成型设备。其中,各种设备的摆放有一定规律可循:真空泵和原料桶总是放置在车间的两端,可使与真空泵和原料桶距离不同的各台上料机的吸料能力相互协调,保持一致。
v 中央集尘器采用食品级304镜面不锈钢,美观、易清洁、永不生锈。
v 在物料接收器中放置筛网,采用中央集尘器,便于清洁; v 采用滤袋振动系统。通过不锈钢滤袋振动器的上下振动,滤袋中的粉尘被振出,并垂直下落;无需采用大量的压缩空气,能够节省能源和阻止含湿的压缩空气接触物料。
v 分料站采用食品级304镜面不锈钢,美观、易清洁、永不生锈。 自动换料系统采用智能控制器控制;可满足每台机组应用每种原料的需求。
v 管路清洁阀采用食品级304镜面不锈钢,美观、易清洁、永不生锈。
v 在每次吸料结束时清洁管路;避免由于原料流动性差而造成的管路堵塞,使系统**性更强;
v 采用的直线回路不会减慢管路中的上料速度,相对于采用的活塞式真空 阻隔方式相比,三鼎的挡板式开合比活塞元件耐用,无需每隔三个月更换橡胶件。
v 采用食品级304镜面不锈钢,美观、易清洁、永不生锈。
v 在每次吸料时为了避免管路由于原料流动性差而造成的管路堵塞,使系统**性更强
v 除了具有一般大型室外料仓外,还独有Silmo型模块式料仓。
其特点为: v 价格只是大型料仓的十分之一 v 模块式的安装,实现料仓容量的变化 v 可安装于室内 v 适用于生产量大的工厂
v 采用螺杆,体积式上料,上料速度稍慢 v 中央供粉系统中,可将备件泵用于模具中水的清理,当换模具时可避免水存留在里面以防腐蚀。
v 仅需填加一条与清洁管路相连接的真空管路及相应的清洁单元即可将备件泵用于工作区的清洁。
中央供粉系统所需制作报价的基本数据: v 每台成型设备的间距和原料吸入点的距离 v 供料系统的维护保养一般分为四方面。
**、年维护保养
每年对自动中央供料系统的设备,进行**维护,*好利用节假日对设备**检修,更换易损件。
为了提高设备的利用率,设备的正常运行,离不开对设备的正常维护保养。
**、季度维护保养
每个季度的维护检查,如真空站的风机的温升情况,输送管路的紧固性如何,弯道部分的情况,压缩空气软管的情况,各气缸、电磁阀的情况,透明软管的情况等。
第三、月维护保养
每月定期对自动中央供料系统进行检查,例如管路连接器的气密性检查,除尘装置的过滤器清理,密封件的检查,截风阀和截料阀的检查,电器部分的检查等。
第四、日常保养
自动中央供料系统的主要设备实现专人负责,进行交接班的观察,记录其运行情况,做好登记和交接,如中央控制台的参数设定情况,真空站的运行声音、除尘装置的粉尘处理,原料的输送状态是否顺畅,压缩空气是否在正常值范围,有无缺料的现象等。
供粉系统出现故障及排除法故障状况
排除方法
1供料系统故障及排除法故障不会自动吸料
① 检查“设置画面”的料桶开关是否打开
② 检查光电开关的灵敏度是否正常
③ 检查原料的号的选择是否正确
④ 检查抽料时间、抽空时间的设定是否正确
⑤ 检查压缩空气的气源是否正常,在4KG/ cm2
⑥ 检查机台的截风阀、截料阀的气缸和电磁阀是否正常
2自动中央供料系统故障排除法故障状况真空吸料桶不落料
① 打开吸料桶是上盖,看原炒是否有架桥,卡住在落料口上
② 检查抽空时间是否过长
3
供料系统出现故障及排除法故障状况有吸料动作、但没有吸力或吸料不顺
① 检查负压管路中的截风阀是否有漏气
② 检查脉冲集尘器里滤清器是否被粉尘堵塞
③ 检查脉冲集尘器上的排风阀是否有漏气
④ 检查吸料桶上盖是否盖好
4
供料系统出现故障及排除法故障状况一开机保险就熔断
① 检查是否有短路
② 检查是那部份的保险烧坏,就检查那部分电路
③ 检查各个阀门的电磁阀是否有短路
④ 检查电磁阀是否有短路
5供料系统出现故障及排除法故障状况集中供料系统无法开机
① 检查是否接上进电源380V,电控箱内的开关是否打开
② 检查保险丝是否烧断,检查烧断的原因
③ 检查变压器是否正常
④ 检查开关电源是否正常
6供料系统出现故障及排除法故障状况触摸屏有显示
但无法启动风机
① 查看各吸料桶的开关是否打开,在设置画面里操作
② 检查风机是否有过载
③ 检查电控箱内的中间继电器是否正常
④ 电源是否有逆相
7
供料系统故障及排除法故障状况干燥桶缺料、异常
① 检查干燥桶上微动吸料斗的微动开关是否正常
② 检查原料桶是否无原料,把原料桶加上原料
8自动中央供料系统出现故障及排除法故障状况机台上的吸料桶无料
但触摸屏上显示满料
① 检查光电开关的灵敏度是否正常,有无损坏
② 检查光电开关是否没有对正式或螺丝没有扭紧
③ 检查航空插头是否已插上
9成型机吸料桶缺料异常
① 检查干燥桶是否无原料
② 检查原料管号选择是否正确
③ 检查选择站上的管是否接好
④ 检查光电开关的灵敏度是否正常
⑤ 检查截料阀的电磁阀是否正常
10
风机过载
① 电源电压是否正常380V
② 检查接触器和热继电器是否正常
③ 检查排风阀和风机的选择阀是否正常
④ 检查管路是否有堵塞,导致负载过大
⑤ 检查风机是否有卡死,测量风机的电阻是否正常
11
风机不启动
① 检查各个吸料桶的开关是否打开,在设置画面里操作
② 检查电控箱内的中间继电器是否正常
③ 检查所有的吸料桶是否都是满料的状态
④ 检查风机是否已设定为手动
12
③ 检查抽料时间是否过长
中央供料系统出现故障及排除法故障状况机台上的吸料桶无料
但触摸屏上显示缺料
① 检查光电开关的灵敏度是否正常,有无损坏
② 检查光电开关是否没有对正式或螺丝没有扭紧
③ 检查航空插头是否已插上
原料储存区的确切的位置 v 每台成型设备每小时对原料的消耗量 v 原料的种类 v 管路允许通过的高度 v
客户是否在车间安装了吊车 中央供料系统的输送原理 中央供粉系统是实现原料的集中干燥,除湿,计量,搅拌集中处理,封闭输送,彻底避免车
间噪音,灰尘,热气污染原料浪费。 供料系统的中央输送方式是通过中央真空风机、中央滤尘器、真空料门原料储存设备以及相对应的干燥设备、配色设备和粉碎回收装置结合而成,可以实现多种原料的集中处理,依靠中央微处理控制、监测系统将原料自动输送给多室相应的注塑加工设备使用。
集中供粉系统具有以下特点:高效 原料的干燥、配色、粉碎回收料利用实现高度的自动化控制和监控,且能满足24小时不停机的生产需要。 供料系统节能操作简单、减少大量劳动力,减少原料袋和辅助设备提供更多空间,应用中央处理和减少单机设备节省电能及维护费用;个性化 按照不同用户、车间、原料的设计出*优化的方案;现代化工厂形象 使原料及粉尘对注塑生产区的污染减至*低,并降低噪音,实现无人化的自动化生产。
中央供粉系统是实现原料的集中干燥,除湿,计量,搅拌集中处理,封闭输送,彻底避免车间噪音,灰尘,热气污染原料浪费。
供料系统的中央输送方式是通过中央真空风机、中央滤尘器、真空料门原料储存设备以及相对应的干燥设备、配色设备和粉碎回收装置结合而成,可以实现多种原料的集中处理,依靠中央微处理控制、监测系统将原料自动输送给多室相应的注塑加工设备使用。
集中供粉系统具有以下特点:高效 原料的干燥、配色、粉碎回收料利用实现高度的自动化控制和监控,且能满足24小时不停机的生产需要。
供料系统节能操作简单、减少大量劳动力,减少原料袋和辅助设备提供更多空间,应用中央处理和减少单机设备节省电能及维护费用;个性化 按照不同用户、车间、原料的设计出*优化的方案;现代化工厂形象 使原料及粉尘对注塑生产区的污染减至*低,并降低噪音,实现无人化的自动化生产。 集中供粉系统是什么样的效果?
集中供粉系统是实现原料的集中干燥,除湿,计量,搅拌和机边粉碎机立却回收集中处理,封闭输送,彻底避免车间噪音,灰尘,热气污染原料浪费。解决原料重复人工搬运的高成本及因疏忽而产生干燥不完全的缺料的问题,更不会混入不被允许的其它材料,*重要的是降低采购、耗电、维修成本,提高产品质量,提高工作效率。 迅速发展的塑胶生产自动化是一种应用十分广泛的现在先进科学技术。它的发展水平和普及程度是一个**工业发展水平的重要标志。要在竞争日益激烈的市场,一个很重要的方面自动化生产能降低人工提高产品合格率,节约能源减少生产成本,
中央供料系统正是在这种市场需求的背景下发展成熟起来的。 Centralized supply of powder system development is bound to block, the central feeding system is a continuous environmental protection of the central suction system, which is the country compared to a central feeding system.
Therefore, the central centralized supply of powder system equipment company also probably catch the opportunity, focusing on skills development with innovation, optimize the company chain, is now the era of knowledge and technology big bang, only scientific and technological progress to keep up with the pace of the times, to adapt to the market demand. Centralized supply of powder system ------ economical and practical, low cost of investment Large central feeding system ------ safe and stable, low cost of the latter low Central suction system Introduction: Central supply system refers to all the cyclone (Or raw material receiving equipment) and vacuum pump and control system through the pipeline and circuit connected. The central feed system consists of a vacuum pump, a raw material drum, a feeder with a vacuum shut-off valve, a molding machine, a raw material line and a vacuum line (some systems also include a central floor dust collector), and a smart control card control system.
The central feed system allows the feedstock to be dispensed from the specified location through the vacuum line to the forming equipment. Among them, a variety of equipment placed in a certain order to follow: vacuum pump and raw material barrels are always placed in the workshop at both ends, can be separated from the vacuum pump and the raw material barrels of different feeding capacity of each machine to coordinate Consistent.
V central dust collector with food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V Place the screen in the material receiver, using a central dust collector for easy cleaning; v Use the filter bag vibration system. Through the stainless steel filter bag vibrator up and down vibration, filter bag dust is vibrated, and vertical drop; without the use of a lot of compressed air, can save energy and prevent wet compressed air contact materials.
V sub-station using food grade 304 mirror stainless steel, beautiful, easy to clean, never rust. Automatic refueling system using intelligent controller control; to meet the needs of each unit application of each raw material.
V line cleaning valve with food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V Clean the piping at the end of each suction; avoid the clogging of the pipeline due to the poor fluidity of the raw materials, making the system more secure;
V The straight circuit used does not slow down the feed rate in the line, compared to the piston-type vacuum barrier used, Sanding's baffle-type opening and closing than the piston components durable, no need to replace rubber every three months Pieces.
V use of food grade 304 mirror stainless steel, beautiful, easy to clean, never rust.
V In order to avoid piping due to poor flow of raw materials caused by the pipeline blockage, so that the system more secure
V In addition to the general large-scale outdoor silo, but also unique Silmo modular silo.
Its features are: v price is only one-tenth of a large silo v modular installation, to achieve changes in the silo capacity v can be installed in the indoor v for the production of large factories
V with screw, volume loading, feeding speed slightly slower v central supply system, the spare parts pump can be used in the mold of water cleaning, when the mold can be avoided when the water to stay inside to prevent corrosion.
V Use only a vacuum line connected to the cleaning line and the corresponding cleaning unit to clean the spare parts pump for the work area.
Basic data required for the central supply system: v The distance between each forming device and the distance from the raw material inhalation point v
The exact location of the raw material storage area v the consumption of raw materials per hour of each molding machine v the type of raw material v the height of the pipe allowed v
Whether the customer in the workshop to install the crane Central feeding system for the principle of the central delivery system is to achieve the concentration of raw materials, drying, dehumidification, metering, stirring centralized treatment, closed delivery, completely avoid the car
Between the noise, dust, hot air pollution raw materials waste. The central conveying mode of the feeding system is realized by the combination of the central vacuum fan, the central dust filter, the vacuum material raw material storage equipment and the corresponding drying equipment, color matching equipment and the crushing and recovery device, which can realize the centralized processing of various raw materials, Central micro-processing control, monitoring system will automatically feed the raw materials to the corresponding multi-room injection molding equipment used.
Centralized supply of powder system has the following characteristics: efficient raw materials, dry, color, crushing and recycling materials to achieve a high degree of automation control and monitoring, and can meet the 24-hour non-stop production needs. The fuel supply system is simple to save energy, reduce the amount of labor, reduce the cost of raw materials and auxiliary equipment to provide more space, the application of central processing and reduce the cost of individual equipment to save energy and maintenance costs; personalized according to different users, workshops, raw materials designed to optimize Program; modern factory image to raw materials and dust on the injection molding production area to minimize pollution, and reduce noise, to achieve unmanned automated production.
Central feeding system is to achieve the concentration of raw materials, drying, dehumidification, metering, stirring centralized treatment, closed delivery, completely avoid workshop noise, dust, hot air pollution waste material.
The central conveying mode of the feeding system is realized by the combination of the central vacuum fan, the central dust filter, the vacuum material raw material storage equipment and the corresponding drying equipment, color matching equipment and the crushing and recovery device, which can realize the centralized processing of various raw materials, Central micro-processing control, monitoring system will automatically feed the raw materials to the corresponding multi-room injection molding equipment used.
Centralized supply of powder system has the following characteristics: efficient raw materials, dry, color, crushing and recycling materials to achieve a high degree of automation control and monitoring, and can meet the 24-hour non-stop production needs.
The fuel supply system is simple to save energy, reduce the amount of labor, reduce the cost of raw materials and auxiliary equipment to provide more space, the application of central processing and reduce the cost of individual equipment to save energy and maintenance costs; personalized according to different users, workshops, raw materials designed to optimize Program; modern factory image to raw materials and dust on the injection molding production area to minimize pollution, and reduce noise, to achieve unmanned automated production. What is the effect of the centralized supply system?
Centralized supply and demand system is to achieve the concentration of raw materials, drying, dehumidification, metering, mixing and machine edge grinding machine is centralized recovery, closed delivery, completely avoid workshop noise, dust, hot air pollution waste material. To solve the high cost of manual processing of raw materials and negligence due to dry and incomplete problems, but will not be mixed with other materials are not allowed, the most important thing is to reduce procurement, power consumption, maintenance costs, improve product quality, Improve work efficiency. The rapid development of plastic production automation is a very widely used now advanced science and technology. Its level of development and popularity is an important indicator of the level of national industrial development. To an increasingly competitive market, a very important aspect of automated production can reduce the artificially improve the product pass rate, save energy to reduce